• Lithium Battery Shredder, Car Battery Shredder, Battery Waste Disposal, Battery Recycling, Car Battery Recycling
  • Lithium Battery Shredder, Car Battery Shredder, Battery Waste Disposal, Battery Recycling, Car Battery Recycling
  • Lithium Battery Shredder, Car Battery Shredder, Battery Waste Disposal, Battery Recycling, Car Battery Recycling

Car Lithium Battery Shredder Battery Waste Disposal Machine

The battery shredder is designed with two shafts, which can load a large number of discharged batteries. The low speed and high torque working principle is very suitable for shredding different sizes of lithium batteries.
The reverse shearing force of the cutter can cut the lithium battery into smaller pieces, which is very convenient for subsequent processing.
Low speed, high torque, high shearing force, good shredding effect, low noise and good stability.
Some people may claim that the knives of battery shredder are not durable. However, our special alloy hardened blades can shred up to 3 times longer.
Versatile and can also be used for shredding lithium batteries, circuit boards, mice and other electronic waste.

  • Product Description
  • Technical Parameters
  • Video

What is a lithium battery shredder?
Lithium battery shredders and shredding systems are specifically designed for your application, whether you recycle electric car batteries, lithium ion batteries, absolyte batteries, alkaline batteries or lead acid batteries, just to name a few.
Battery shredders utilize a low speed, high torque, twin shaft shredder as the primary shredder prior to further processing. Lithium-ion batteries, as well as other batteries, contain cobalt, nickel, copper and various precious metals that, if separated, can be recycled and reused.

Lithium battery shredders incorporate a constant water bath to prevent fires, along with a chemical-based secondary fire suppression program. Most batteries need to be discharged before they can be recycled. The physical process usually includes pretreatment and direct recovery of electrode material.

 

Principle of lithium battery shredder
Used lithium batteries are poured into the feed bin of the shredder. At this point, the pushing device squeezes the material downward to speed up the crushing speed of the material and improve the crushing efficiency. The lithium battery is crushed into small pieces by the main crusher and output through the discharge hopper. As lithium batteries are flammable and explosive items, in order to ensure the safe operation of the whole process, it is necessary to discharge the lithium batteries before shredding them.

 

Why do we need to recycle batteries?
With the development of modern communication industry, batteries are used as the power of many products, such as radios, watches, remote controls, toys, cell phones, laptops, etc. The heavy metals inside the battery react with the electrolyte to produce energy. Waste batteries contain a large amount of heavy metals and electrolytes such as waste acids and alkalis. If waste batteries are discarded at random, they will destroy our water sources and erode our plants and land. Therefore, all batteries need to be recycled, not only to protect the environment but also to reuse the useful components inside the batteries and save resources.
The purpose of recycling used batteries is to prevent harmful substances from polluting our environment and to create business and employment opportunities for more people. Waste battery shredder is a popular recycling machine in waste battery recycling.

 

Battery Shredding System
At present, the cathode materials used to produce lithium-ion batteries mainly include lithium cobaltate, lithium manganate, lithium nickel cobalt manganate ternary materials and lithium ferrous phosphate. Therefore, used lithium-ion batteries contain more cobalt (Co), lithium (Li), nickel (Ni), manganese (Mn), copper (Cu), iron (Fe) and other metal resources.
Wanrooe developed the recycling of used batteries because it has a huge economic and ecological value. Battery shredder combined with metal separation.

 

Double Shaft Shredder Blades:
Double Shaft Shredder Blades
Car Lithium Battery Shredder Components:

double shaft shredder chassis Shredder Spindle
Shredder Chassis
The whole chassis is made of welded steel plate and finely machined by CNC gantry milling, which has high bearing capacity, high impact resistance and more stable quality.
Shredder Spindle
The shredder spindle is made of high alloy, forged and heat-treated and tempered as a whole, and then machined into hexagonal, octagonal and spline form by CNC gantry milling after fine turning, with long service life.
double shaft shredder blade Segmented Blades
Shredder Blade
The shredder blade is made of special steel, forged, faded, refined, vacuum heat treatment, computerized wire cutting, CNC grinding machine processing.
Segmented Blades
The segmented blade design can greatly reduce the blade changing time and cost. The blade comprises of the blade holder, and two types of blade segments, with and without hooks. Worn blade segments can quickly and easily be removed and replaced by simply removing the securing screws.
motor Planetary Reducer
Motor
The motor adopts Siemens, Wanan and other domestic brands of pure copper motor, with stable and reliable quality, and can be customized according to requirements.
Planetary Reducer
The reducer chassis adopts welded box, helical gear, planetary gear transmission, with small volume, low noise, high torque and other characteristics, higher transmission efficiency.
double shaft shredder electronic control conveyor belt
Electronic Control
The whole model adopts frequency conversion control and conforms to international standards such as CE/CSA.
Belt Conveyor(optional)
The waste is conveyed into the shredder through the belt feeding device, and the speed of the conveyor belt is automatically adjusted according to the current of the shredder.
Hydraulic Force Feeder Rotary Screen
Hydraulic Force Feeder(optional)
A hydraulic force feeder is available to actively press the input material down into the cutting zone between the two shearing shafts. This holding action prevents material from riding over the blade hooks, thus greatly improving the cutting efficiency and throughput of the machine.
Rotary Screen(optional)
To effectively control the output product size, a circular screen mounted around the cutting chamber is the ideal solution.The rotary screen runs at low speed, and the oversized fractions are recirculated back to the cutting chamber for further shredding, whilst the sized fraction falls through the screen to the next process.

Advantages of battery shredder

The battery shredder is designed with two shafts, which can load a large number of discharged batteries. The low speed and high torque working principle is very suitable for shredding different sizes of lithium batteries.
The reverse shearing force of the cutter can cut the lithium battery into smaller pieces, which is very convenient for subsequent processing.
Low speed, high torque, high shearing force, good shredding effect, low noise and good stability.
Some people may claim that the knives of battery shredder are not durable. However, our special alloy hardened blades can shred up to 3 times longer.
Versatile and can also be used for shredding lithium batteries, circuit boards, mice and other electronic waste.

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Model Shredder Motor Power Shredding Chamber Size
PNSS-300 5.5 510×300
PNSS-400 7.5 510×400
PNSS-600 7.5+7.5 510×600
PNSS-800 11+11 600×800
PNSS-1000 18.5+18.5 800×1000
PNSS-1200 30+30/22+22 1000×1200
PNSS-1400 45+45 1400×1200
PNSS-1600 55+55 1600×1200
PNSS-1800 75+75 1800×1400
PNSS-2000 90+90 2000×1400

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